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GN Rope Fittings, a leading manufacturer of ROV, mooring, heavy lift and rigging connections for the global oil and gas and offshore wind industries, has built the world’s largest forged shackle, surpassing its own previous record.
The latest product, which took 14 weeks to build, is the world’s most customized wide-body shackle with the strongest load-bearing capacity. The forged shackle has a working load limit of 3,000 tons (WLL3000T) – the equivalent of lifting 13 Statues of Liberty.
Commissioned by IQIP, the shackles will form part of a monopile installation system for offshore wind turbines. It is forged and produced at GN Rope Fittings’ sole manufacturing facility in Nieuwkoop, The Netherlands, using raw materials from Western Europe to ensure the highest quality of workmanship.
biggest shackles
The company first completed one of the world’s largest shackles in 2009, when it built a 1,750-ton version, followed by a 2,000-ton version. In 2016, 2,500 tons of forged shackles were produced, breaking the record again. GN Rope Fittings is a company that produces forged shackles over 1550 tons and over 4000 tons.
For the latest shackles, the bow design is shorter than standard, which means less raw material. At the client’s request, the bow was designed in a D shape instead of the traditional omega shape. The bow radius and jaw opening are larger than standard shackles, demonstrating GN Rope Fittings’ ability to modify any product range to provide custom solutions. Additional features include shafts for mounting pins.
The shackles were load tested according to DNV lifting standards followed by non-destructive testing. The company has its own in-house WLL6000T test bench in the Netherlands, where all testing is done.
fake solution
Bart Vossenberg JR, Director of GN Rope Fittings, said: “GN Rope Fittings is passionate about innovating forging solutions that deliver the most cost-effective results for our customers. We strive to develop products that not only meet our customers’ needs but adhere to the highest quality and safety standards proud. These priorities remain at the top of our agenda.
“We are witnessing an increasing demand for larger capacity equipment for renewable energy projects and we are excited about the opportunity to contribute to the growth of this industry. We are confident that the expertise and capabilities of our team will continue to drive innovation and deliver renewable Customized solutions in the energy sector. We are eager and ready to take on even more challenging projects like this in the future.” — trade arab news agency
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